Open Access
Subscription or Fee Access
A REVIEW ON RECENT TRENDS AND CHALLENGES IN MICROMACHINING AND MACHINABILITY OF Ti-6Al-4V
Abstract
Based on several literature examinations from past decades, it is clearly observed that limited research has been done till date concerning to micromachining and had a partial understanding of it with focus on miniaturized parts. This review article presents a complete comprehensive on machining process at micro level with attention in drilling for work horse of titanium alloys. The Ti and its alloys are the most attractive materials due to their strength-weight ratio and corrosion resistance and are widely applied in aerospace industries. The systematic study has done for the effects of variables in machining processes with tremendous efforts for the increase of Ti markets. Micro drilling is an ideal micro machining process with special emphasis in micro drilling techniques, its parameters, key factors and related aspects.The purpose of this review article exclusively is to frame an overview of quality work which is already published and to bring out a new path for future research.
Keywords
References
REFERENCES
IlhanAsilturk, Mehmet AlperInce, Micromachining, International Journal of Mechanical and Production Engineering, 2016,4(2), pp.23-25.
Vivek Kumar Sharma, Amit Kumar, Micro Machining-A Review, International Journal of Emerging Technology and Advanced Engineering, 2014, 4(1), pp.293-299.
MahadiHasan, Jingwei Zhao, Zhengyi Jiang, A review of modern advancements in micro drilling techniques, Journal of Manufacturing Processes, 2017, 29, pp.343–375.
P. F. Zhang, N. J. Churi, Z. J. Pei, and C. Treadwell, Mechanical Drilling Processes For Titanium Alloys: A Literature Review, LMST, 2008, pp.1-28.
ZishanurRahman, Alok Kumar Das &SomnathChattopadhyaya, Microhole drilling through electrochemical processes: A review, Materials and Manufacturing Processes, 2017, pp.1-27.
M.S.Shunmugam, Machining Challenges: Macro to Micro Cutting, J. Inst. Eng. India Ser. C, 2016, 97(2), pp.223-241.
MatejBalazic, JanezKopac, Machining of Titanium Alloy Ti-6Al-4V for Biomedical Applications, Journal of Mechanical Engineering, 2010, 56(3).
Ikuhiro Inagaki, Yoshihisa Shirai, Tsutomu Takechi, NozomuAriyasu,Application and Features of Titanium for the Aerospace Industry,Nippon Steel & Sumitomo Metal Technical Report No. 106, 2014.
Dawood, AbdulhameedAlaa, A Study on the Sustainable Machining of Titanium Alloy, Masters Theses & Specialist Projects, Western Kentucky University, 2016.
Ravinder Kumar, Inderdeep Singh, Productivity improvement of micro EDM process by improvised tool, Precision Engineering, 2018, 51, pp.529–535
M Parihar, M Penugonda, V Nair, C K Nirala, Drilling and Milling μEDM – A Comprehensive and Comparative Evaluation, Procedia CIRP 72, 2018, pp.1410–1414.
MattiaBellotti, Jun Qian, DominiekReynaerts, Enhancement of the micro-EDM process for drilling through-holes, Procedia CIRP 68, 2018, pp.610 – 615.
F. Modica, V. Marrocco, M. Valori, F. Viganò, M. Annoni, I. Fassi, Study about the Influence of powder mixed water based fluid on micro-EDM process, Procedia CIRP 68,2018, pp.789 – 795.
XIA Weiwen, WANG Junqi, ZHAO Wansheng, Break-out detection for high-speed small hole drilling EDM based on machine learning, Procedia CIRP 68, 2018, pp.569 – 574.
Raju B. Bhosle, S. B. Sharma, Multi-performance optimization of micro-EDM drilling process of Inconel 600 alloy, Materials Today: Proceedings 4, 2017, pp.1988–1997.
SaeidAmini, ImanAlinaghian, Mohammad Lotfi, Reza Teimouri, MahnoushAlinaghian, Modified drilling process of AISI 1045 steel: A hybrid optimization, Engineering Science and Technology, an International Journal 20, 2017, pp.1653–1661.
Mustufa H. Abidi, Abdulrahman M. Al-Ahmari, UsamaUmer, Mohammed SarvarRasheed, Multi-objective optimization of micro-electrical discharge machining of nickel-titanium-based shape memory alloy using MOGA-II, Measurement 125, 2018, pp.336–349.
Patra K, Jha AK, Szalay T, Ranjan J, MonostoriL.Artificial neural network based tool condition monitoring in micro mechanical peck drilling using thrust force signals, Precision Engineering, 2016
C.A.A. Rashed, L. Romoli, F. Tantussi, F. Fuso, L. Bertoncini, M. Fiaschi, M. Allegrini, G. Dini, Experimental optimization of micro-electrical discharge drilling process from the perspective of inner surface enhancement measured by shear-force microscopy, CIRP Journal of Manufacturing Science and Technology 7, 2014, pp.11–19.
M Balaji, B.S.N Murthy, N Mohan Rao, Optimization of Cutting Parameters in Drilling of Ti- 6Al-4V Alloy using Taguchi and ANOVA, Journal of Advances in Mechanical Engineering and Sciences, 2016, 4(2), pp.1-10.
R. B. Silva, PhD Thesis: Performance of Different Cutting Tool Materials in Finish Turning of Ti-6Al-4V Alloy with High Pressure Coolant Supply Technology, PhD Thesis, London South Bank University, 2006.
M. C. Shaw and M.I.o.T.D.o.M.E.M.T Division, Machining Titanium: a report prepared for the United States Air Force (M.I.T. Press, 1954).
F. L. Bagley and R.L.W.A. MASS., Titanium Machining (Defence Technical Information Centre, 1960).
H.E. Chandler, Metals Handbook, 1978, pp.845-852.
M. Donachie, Titanium: a technical guide (Metals Park, OH 44073:: Asm Intl, 1988).
J. Rotberg, A. Ber and, R. Wertheim, Annals-Manufacturing Technology, 1991, 40, pp. 73-77.
H. Hong, A.T. Riga, J.M. Gahoon, C.G. Scott, Wear, 1993, 162, pp.34-39.
H.J.Siekmann, Tool Eng., 1995, 34, pp.78-82.
F.M. Mazzolani, Aluminium Alloy Structures (Taylor and Francis, 1995).
A. Machado, Machining Science and Technology, 1998, 2(1).
X.Yang and C. Liu // Machining Science and Technology, 1999, 3(107).
M. Donachie, Titanium: a technical guide (Asm Intl., 2000).
J.P.Davim and C.Conceicao, Antonio, Journal of Materials Processing Technology, 2001, 112(78).
J. Barry, G. Byrne and D. Lennon, International Journal of Machine Tools and Manufacture, 2001, 41(1055).
S.Hong and Y.Ding, International Journal of Machine Tools and Manufacture, 2001, 41, 1417.
M.Ribeiro and M.Moreira and J,Ferreira, Journal of Materials Processing Technology, 2003,143, 458.
E.Ezugwu, J. Bonney and Y. Yamane, Journal of Materials Processing Technology, 2003, 134, 233.
Shivpuri // Trans. Indian. Inst. Metals, 2004, 57, 345.
P.J. Blau, S. Diamond and G.R. Johnson, Low Cost Manufacturing of Precision Diesel Engine Components (Oak Ridge National Laboratory, Oak Ridge, 2004).
S.Coromant, Titanium Machining: Applications Guide (sandvikCoromant, 2004).
E.Ezugwu, International Journal of Machine Tools and Manufacture, 2005, 45, 1353.
N. Churi, Z. Pei and C. Treadwell,International Journal of Precision Technology, 2007, 1, 85.
D. Brehl and T.Dow // Precision Engineering, 2008, 32, 153.
A. Sharman, J. Hughes and K. Ridgway, Proceedings of the Institution of Mechanical Engineers, Part B: Journal of Engineering Manufacture,2008, 222, 653.
S. Smith, Annals-Manufacturing Technology, 2009, 58, 97.
D. Koen and N. Treurnicht, In: 23rd Annual SAIIE Conference, Conference Proceedings,2009, p.86.
S.Sun, M.Brandt and M.Dargusch, International Journal of Machine Tools and Manufacture, 2209, 49, 561.
B.Baufeld and O.Biest // Science and Technology of Advanced Materials, 2009, 10, 015008.
V. Sharma, M. Dogra and N, Suri, International Journal of Machine Tools and Manufacture,2009, 49, 435.
S.Palaniswamy, S.McDonald and M.Dargusch, International Journal of Machine Tools and Manufacture, 2009, 49, 739.
M.Sadeghi, The international journal of advanced manufacturing Technology, 2009, 44, 487.
M.S. Ahmad Yasir, the Open Industrial and Manufacturing Engineering Journal, 2009, 2(1).
A.Nandy, M. Gowri Shankar and S. Paul, International Journal of Machine tools and Manufacture, 2009, 49, 182.
L.Junyan, H.Rongdi and W.Yang, Industrial Lubrication and Technology, 2010, 62, 251.
J.A.Ghani // Proceedings of the International Multi conference of Engineers and Computer Scientists, 2010, 3,19.
Sergey Tkachnko, Oleg Datskevich, Leonid Kulak, KakanEngqvist, Cecilia Persson, Tribological Properties of Ti-Si-Zr Alloys, Czech Republic, EU 15-17, 2013.
C.Veigan, J.P.Davim and A.J.R.Loureiero, Review on Machinability of Titanium Alloys: The process perspective,Rev. Adv. Mater Sci., 2013, 34, pp.148-164.
Kishore Kumar Panchagnula, KuppanPalaniyandi, Drilling on fiber reinforced polymer/nanopolymer composite laminates: a review, j m a t e r r e s t e c h n o l, 2018, 7(2), pp.180–189.
Maojun Li, Sein Leung Soo, David K. Aspinwall, David Pearson, Wayne Leahy, Study on tool wear and workpiece surface integrity following drilling of CFRP laminates with variable feed rate strategy, Procedia CIRP 71, 2018, pp.407–412.
Ravi Shankar Anand, KaraliPatra, Mechanistic cutting force modelling for micro-drilling of CFRP composite laminates, CIRP Journal of Manufacturing Science and Technology, 2016.
Chegdani F, El Mansori M, Friction scale effect in drilling natural fiber composites, Tribology International,2018, pp.1-27
KrishnakantBhole, J N Balaraju, A. Anil Kumar, U N Kempaiah, Evaluation of Electroless Nickel Poly alloys for Drilling of CFRP, Materials Today: Proceedings, 4 2017,pp.10836–10844.
Xiaoming Kang, Weidong Tang, Micro-drilling in ceramic-coated Ni-superalloy by electrochemical discharge machining, Journal of Materials Processing Tech, 2018, 255, pp.656–664.
W.H. Kao, High-speed drilling performance of coated micro-drills with Zr–C:H:Nx% coatings, Wear, 2009, 267, pp.1068–1074.
Feito, N., Díaz-Álvarez, J., Lopez-Puente, J., Miguelez, M.H., Experimental and numerical analysis of step drill bit performance when drilling woven CFRPs, Composite Structures, 2017.
A. Dogrusadik, A. Kentli, Comparative assessment of support plates’ influences on delamination damage in micro-drilling of CFRP laminates, Composite Structures, 2017, 173, pp.156–167.
Liu, L., Wu, F., Qi, C., Liu, T., Tian, J., High frequency vibration analysis in drilling of GFRP laminates using candlestick drills, Composite Structures, 2017.
ChunliangKuo, Chihying Wang and ShunkaiKo, Wear behaviour of CVD diamond-coated tools in the drilling of woven CFRP composites, Wear, 2017.
Ravinder Kumar, Ankita Kumar, Inderdeep Singh, Electric discharge drilling of micro holes in CFRP laminates, Journal of Materials Processing Tech, 2018, 259, pp.150–158.
Suresh. R, Sohit Reddy. K, KarthikShapur, Abrasive Jet Machining for Micro-hole Drilling on Glass and GFRP Composites, Materials Today: Proceedings, 2018, 5, pp. 5757–5761.
Yasser Rostamiyan, MehranRezaei, The effect of nano Zirconium dioxide and drilling on the buckling strength of epoxy based nanocomposites, Materials Chemistry and Physics, 2018.
XinchangWang, XiaotianShen, Guodong Yang, Fanghong Sun, Evaluation of boron-doped-microcrystalline/nanocrystalline diamond composite coatings in drilling of CFRP. Surface and Coatings Technology, 2017.
D. Samuel Raj, L. Karunamoorthy, A new and comprehensive characterization of tool wear in CFRP drilling using micro-geometry and topography studies on the cutting edge, Journal of Manufacturing Processes, 2018, 32, pp.839–856.
Junfeng Xiang, LijingXie, FeinongGao, Jie Yi, Siqin Pang, Xibin Wang, Diamond tools wear in drilling of SiCp/Al matrix composites containing Copper, Ceramics International, 2017.
Ravinder Kumar, Pramod Kumar Agrawal, Inderdeep Singh, Fabrication of micro holes in CFRP laminates using EDM, Journal of Manufacturing Processes, 2018, 31, pp.859–866.
DOI: https://doi.org/10.37591/tmet.v8i3.1539
Refbacks
- There are currently no refbacks.