Identification of Die Erosion or Pit Marks & Development of Preventive Maintenance Procedure for Die Keeping

Authors

  • Bafna Yash P Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Maharashtra India, 411018
  • Gaikwad Vishal S. Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Maharashtra India, 411018
  • Sabale Shubham S. Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Maharashtra India, 411018
  • Tribhuwane Dheeraj Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Maharashtra India, 411018
  • Shri mangale Prashant L. Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Maharashtra India, 411018
  • Pravin Ingale Dept. of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Maharashtra 411018, India
  • Manish Pandey Dept. of Manufacturing Engineering, Sigma Electric Mfg. Corp., Chakan Maharashtra 410501, India

DOI:

https://doi.org/10.37591/jomea.v7i3.5288

Keywords:

Pitting, Die Erosion, DMAIC Approach

Abstract

The objective of this project is to provide a technical solution needed to minimize the uncertainty and defects, such as Die Erosion or Pit Marks on dies used for casting & to give preventive maintenance procedure for Die Keeping at Sigma Electric Mfg. Corp. Ltd., Chakan, Pune. The aim is to achieve the zero defect production & good rate of production by eliminating the defects such as Die Erosion or Pit mark formation on dies when used for re-production after a specific interval of time ,the method to optimization will be the use of six sigma i.e. DMAIC method for elimination of problem. As stated above the approach for solving the project statement will be six sigma with DMAIC method, Define, Measure, Analyze, Improve, and Control.

References

Defects, Causes and Their Remedies in Casting Process: A Review Rajesh Rajkolhe1, J. G. Khan2 Asst Professor1, 2, Mechanical Engineering Department1, 2, Shri Sant Gajanan Maharaj College of Engineering.

Effect of Dielectric Fluid in EDM: A Review, Snehal C. Sapkale, Uday A. Dabade

Defects, Root Causes in Casting Process and Their Remedies: Review,Vaibhav Ingle Madhukar Sorte

An Experimental Study on Corrosion Behaviour of En8 and En24 Grade Steels,Aparna Devi. I, Sudhakar. I, V.S.N. Venkata Ramana.

Indoor Air Quality, (2013, dec.), Moisture Control Guidance for Building Design, Construction and Maintenance: [Online] Available from https://www.epa.gov/sites/

production/files/2014-08/documents/

moisture-control.pdf

United States Environmental Protection Agency , (2011, Aug.), Principles of Design and Operations rinciples of Design and Operations of Wastewater Treatment Pond Systems f Wastewater Treatment Pond Systems for Plant Operators, Engineers, and Managers: [Online] Available from https://www.epa.gov/sites

/production/files/2014-09/documents/

lagoon-pond-treatment-2011.pdf

Tom Ulrich, (2013, Nov.), Establishing a die preventive maintenance program, Part I: [Online] Available from https://www.thefabricator.com/stampingjournal/article/stamping/establishing-a-die-preventive-maintenance-program-part-i

ASM, (2000), The effect and Economic impact of corrosion, [Online] Available from https://www.asminternational.

org/documents/10192/1849770/06691G_Chapter_1.pdf

Jörn-Henrik Thun, Maintaining preventive maintenance and maintenance prevention: Analysing the dynamic implications of Total Productive Maintenance:System Dynamics Review, 2006;22(2):163 – 179

The Standards for Soil Erosion and Sediment Control In New Jersey, (2014, Jan.), [online] Available from https://www.nj.gov/agriculture/divisions/anr/pdf/2014NJSoilErosionControlStandardsComplete.pdf

Downloads

Published

2021-02-09

Issue

Vol. 7 No. 3 (2020)

Section

Research Articles